Thermasets’ Thermaprime PBP 110 TLE-C540-M is Grey RAL 7035 but a similar powder coating can be matched to customer supplied samples or to many of the RAL and BS colour ranges.

Approx 3%

Approx 1.8

Suitable for electrostatic spray

10 minutes @ 180°C peak metal temperature

For maximum adhesion the substrate must be thoroughly cleaned of grease, rust etc. by shot blasting, solvent or chemical degreasing. For maximum protection it is essential to pretreat the substrate prior to the application of Thermaset Limited Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer.

Recommended substrate preparation is by solvent or chemical degreasing followed by grit blasting to minimum SA 2.5, Rz 35-65μm, Ra 6-10 μm and/or degreasing and zinc phosphating.

If using chemical pretreatments, follow advice from the pretreatment chemical supplier.

Not suitable for exterior exposure. For exterior applications Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer TLE-C540-M should be over-coated within 2-3 weeks with a suitable exterior grade coating such as an architectural grade polyester powder coating or polyurethane wet paint top coat.

Generally good resistance to acids, alkalis and oil at normal temperatures.

Thermaset Limited Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer TLE-C540-M is suitable for use on items covered by Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (Directive 11/65/EU, ROHS 2). Product contains none (or less than the maximum allowed amount) of the following restricted chemicals: Lead, Mercury, Cadmium, Hexavalent Chromium or their compounds, Poly-brominated biphenyl (PBB) or Poly-brominated diphenyl ether (PDBE) flame retardants, Bis(2-ethylhexyl) phthalate (DEHP), Benzyl butyl phthalate (BBP), Dibutyl phthalate (DBP), Diisobutyl phthalate (DIBP).

Light grey is available as standard. Other colours can be manufactured to order.

Approx 3%

Approx 1.8

Suitable for electrostatic spray

10 minutes @ 180°C peak metal temperature

For maximum adhesion the substrate must be thoroughly cleaned of grease, rust etc.

Recommended substrate preparation is by solvent or chemical degreasing followed by grit blasting to minimum SA 2.5, Rz 35-65μm, Ra 6-10 μm and/or degreasing and zinc phosphating.

If using chemical pretreatments, follow advice from the pretreatment chemical supplier.

Thermaset Limited Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer TLE-C540-M can be applied by manual or automatic electrostatic spray equipment, an even dry film thickness of 60 – 100 microns is recommended.

Not suitable for exterior exposure. For exterior applications Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer TLE-C540-M should be over-coated within 2-3 weeks with a suitable exterior grade coating such as an architectural grade polyester powder coating or polyurethane wet paint top coat.

Generally good resistance to acids, alkalis and oil at normal temperatures.

Thermaset Limited Thermaprime PBP 110 Epoxy Powder Coating Barrier Primer TLE-C540-M is suitable for use on items covered by Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (Directive 11/65/EU, ROHS 2). Product contains none (or less than the maximum allowed amount) of the following restricted chemicals: Lead, Mercury, Cadmium, Hexavalent Chromium or their compounds, Poly-brominated biphenyl (PBB) or Poly-brominated diphenyl ether (PDBE) flame retardants, Bis(2-ethylhexyl) phthalate (DEHP), Benzyl butyl phthalate (BBP), Dibutyl phthalate (DBP), Diisobutyl phthalate (DIBP).

Dark grey (Code TLE-6226-M) is available as standard. Other colours can be manufactured to order.

Approximately 5%

1.5 g/cm3

Suitable for electrostatic spray

Partial cure 5 minutes @ 180°C metal temperature
Full cure 10 minutes @ 180°C metal temperature or longer to suit topcoat

Thermaset Ltd’s Thermaprime PZP 130 adheres to most metals and does not require other primers. Articles to be coated must be free from rust, grease, oil and mill scale. Solvent vapour degreasing is usually adequate.

Grit blasting to minimum SA 2.5, Rz 35-65μm, Ra 6 10 μm and phosphate or chromate conversion coatings may be used if even greater corrosion protection is specified. If using chemical pretreatments, follow advice from the pretreatment chemical supplier.

Care should be taken not to contaminate primer surface before over-coating. Should oil contamination by handling without gloves or over-curing of primer have occurred, the primer may need degreasing with a mild detergent and/or slight abrasion with 800 sandpaper. Remove dust by blowing with clean dry air.

Thermaprime PZP 130 should be applied by corona electrostatic spray equipment, with an even dry film thickness of 55 – 65 μm. Tests should be carried out to ensure suitability prior to full-scale application. Please note we strongly advise against the use of pre-treatment over the zinc primer between coats. Subsequent topcoats may require modified application conditions, e.g. lower voltage.

Thermaset Limited Thermaprime PZP 130 Powder Coatings are suitable for use on items covered by Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (Directive 11/65/EU, ROHS 2). This product contains none (or less than the maximum allowed amount) of the following restricted chemicals: Lead, Mercury, Cadmium, Hexavalent Chromium or their compounds, Poly brominated biphenyl (PBB) or Poly-brominated diphenyl ether (PDBE) flame retardants, Bis(2-ethylhexyl) phthalate (DEHP), Benzyl butyl phthalate (BBP), Dibutyl phthalate (DBP), Diisobutyl phthalate (DIBP)

Light grey is available as standard. Other colours can be manufactured to order.

70% – 80%

1.50-1.65 g/cm3

Suitable for electrostatic spray

AGP 135 should be fully cured before applying a top-coat:

Minimum 10 minutes @ 180°C peak metal temperature

For maximum adhesion the substrate must be thoroughly cleaned of grease, rust etc.

Recommended cast steel preparation is by solvent or chemical degreasing followed by grit blasting to minimum SA 2.5, Rz 35-65μm, Ra 6-10 μm then degreasing and phosphating.

For cast aluminium recommendation is for solvent or chemical degreasing followed by sweeping then degreasing and chromating (chromate-free pretreatments are available). If using chemical pretreatments, follow advice on performance requirements from the pretreatment chemical supplier.

ThermaPrime AGP 135 should be applied by corona electrostatic spray equipment, with an even dry film thickness of 60 – 80 μm. Minimum of 60 μm is recommended to achieve good protection.

Thermaset Limited Thermaprime Powder Coatings are suitable for use on items covered by Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (Directive 11/65/EU, ROHS 2). This product contains none (or less than the maximum allowed amount) of the following restricted chemicals: Lead, Mercury, Cadmium, Hexavalent Chromium or their compounds. Poly-brominated biphenyl (PBB) or Poly-brominated diphenyl ether (PDBE) flame retardants. Bis(2-ethylhexyl) phthalate (DEHP), Benzyl butyl phthalate (BBP), Dibutyl phthalate (DBP), Diisobutyl phthalate (DIBP).

12 months when stored in cool (below 25o C) dry conditions. Open boxes must be resealed.

This product is intended for use only by professional applicators in industrial environments. Consult the relevant Material Safety Data Sheet available from Thermaset.

Our data sheets and sales literature are issued for the purpose of supplying product information. The information in this data sheet is not intended to be exhaustive and is based on the present state of our knowledge and on current laws: any person using the product for any purpose other than that specifically recommended in the technical data sheet without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. It is always the responsibility of the user to take all necessary steps to fulfil the demands set out in the local rules and legislation. Always read the Material Safety Data Sheet and the Technical Data Sheet for the product if available. All advice we give or any statement made about the product by us (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing, we do not accept any liability whatsoever for the performance of the product or for any loss or damage arising out of the use of the product. All products supplied and technical advices given are subject to our standard terms and conditions of sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is subject to modification from time to time in the light of experience and our policy of continuous improvement. It is the user’s responsibility to verify that this data sheet is current prior to using the product.